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For an EPC project, specifying a GRP water tank requires more than stating the required storage capacity. The technical specification should define the tank configuration, water service, panel construction, structural support, internal components, connections, applicable standards, inspection requirements, documentation and site interfaces.

A well-prepared GRP water tank specification also gives EPC contractors and procurement teams a common technical baseline for comparing supplier quotations. Instead of comparing different manufacturers only by price, buyers can evaluate whether each quotation satisfies the same engineering requirements.

This guide provides a practical GRP water tank EPC specification checklist covering technical parameters, applicable standards, materials, accessories, FAT, documentation and RFQ requirements.

GRP Water Tank EPC Specification

1. What Should a GRP Water Tank EPC Specification Include?

A complete specification should normally address the following engineering categories:

  • Required storage capacity
  • Water type and service conditions
  • Tank dimensions and installation envelope
  • GRP/SMC panel construction
  • Mechanical performance requirements
  • Internal tie-rod and reinforcement system
  • External structural support
  • Roof and access system
  • Inlet, outlet, drain and overflow connections
  • Ventilation requirements
  • Gasket and sealing system
  • Applicable standards and approvals
  • Inspection and FAT requirements
  • Quality documentation
  • Packing and transportation
  • Site assembly and commissioning responsibilities
  • Warranty and spare parts

The exact requirements should always be adapted to the project's water quality, environmental conditions, local regulations and approved engineering documents.

2. PIPECO GRP Water Tank Technical Specification Matrix

The following matrix can be used as a starting point for an EPC technical specification or RFQ comparison sheet.

Specification Item Recommended EPC Requirement Procurement Verification
Tank Type GRP sectional / modular water storage tank Approved GA drawing
Panel Technology Hot-pressed SMC compression-moulded GRP panels Material and manufacturing documentation
Design Standard BS EN 13280:2001 and/or project-specified standard Compliance statement
Singapore Projects SS 245:2014 where specified by the project Technical compliance review
Panel Tensile Strength ≥ 70 MPa where specified by the approved project specification Test report / manufacturer data
Panel Flexural Strength ≥ 100 MPa where specified by the approved project specification Test report / manufacturer data
Light Transmission < 0.1% where required for algae-control performance Manufacturer test data
Internal Tie-Rods SS304 or SS316; SS316 preferred where required for water-contact service Material certificate
External Support Hot-dip galvanized steel (HDG) Material / coating documentation
Roof Support GRP or project-specified corrosion-resistant support system Approved drawing
Gaskets Non-toxic, water-service-compatible sealing material Material documentation
Fasteners SS304 / SS316 according to project environment and water-contact requirements Material certificate
FAT Dimensional, visual, component and documentation inspection as specified FAT report
Potable Water Applicable drinking-water material approval where required Approval / compliance documents

Important: numerical values in an EPC specification should be tied to the approved project datasheet, purchase specification or manufacturer's verified test data. They should not automatically be presented as universal minimum values of every international tank standard.

3. Applicable Standards for GRP Sectional Water Tanks

3.1 BS EN 13280:2001

BS EN 13280:2001 is a key reference for glass fibre reinforced cisterns of one-piece and sectional construction used for above-ground cold-water storage. Its scope covers rectangular sectional tanks and one-piece cisterns, with sectional tanks starting from 500 litres in the stated standard scope.

The standard includes requirements and test methods covering areas such as materials, configuration, deformation, impact resistance, sectional panel pressure testing, leakage-related testing and other tank characteristics.

For an EPC specification, the correct approach is to identify BS EN 13280:2001 as an applicable design or compliance reference where appropriate and then define any additional project-specific requirements separately.

3.2 Singapore SS 245:2014

SS 245:2014 is the Singapore Standard titled Specification for glass reinforced polyester sectional water tanks. It specifies requirements for GRP sectional tanks with a nominal capacity of at least 500 litres for above-ground storage of water.

For Singapore projects, SS 245 should be considered where the project specification, authority requirements or consultant documentation calls for compliance with this standard.

3.3 WRAS Approval

For UK drinking-water applications, the project may require WRAS approval or another applicable drinking-water compliance route.

Procurement teams should verify the exact approval scope rather than treating the phrase “WRAS approved” as a generic product characteristic. WRAS approvals can apply to complete products, materials or components, and the approval scope can include specific models, materials, operating conditions and installation requirements.

Therefore, an EPC specification should request the applicable approval documentation and confirm that the supplied tank configuration falls within its stated scope.

4. GRP / SMC Panel Construction Requirements

For modern sectional GRP water tanks, the panel is one of the most important engineering components because it must provide both structural performance and long-term resistance to the stored water and surrounding environment.

Where hot-pressed SMC panels are specified, the procurement document should identify the material system and manufacturing process rather than simply stating “fiberglass panel.”

A typical specification can identify:

  • SMC-based GRP panel construction
  • Glass-fiber reinforcement
  • Unsaturated polyester resin system
  • Compression molding / hot pressing
  • Specified mechanical properties
  • Surface finish
  • Water-contact requirements
  • Dimensional tolerances
  • Panel identification and traceability

For projects requiring specific mechanical values, the tender document should state the required test method and acceptance criteria together with the numerical target.

5. Mechanical Performance Parameters

For an engineering procurement specification, qualitative descriptions such as “high strength” are less useful than measurable performance requirements.

Parameter Example Specification Target Verification
Tensile Strength ≥ 70 MPa where specified Material test report
Flexural Strength ≥ 100 MPa where specified Material test report
Light Transmission < 0.1% where specified for algae-control purposes Optical/light transmission test
Panel Thickness According to approved tank design and panel location Thickness inspection
Dimensional Accuracy According to approved drawing and applicable standard Dimensional inspection
Panel Pressure Performance According to approved design and applicable standard Specified pressure test

The actual panel design should not be determined from tensile strength alone. Tank panel performance depends on panel geometry, thickness, reinforcement, hydrostatic head, tank dimensions, internal support configuration, joint design and other load conditions.

6. Internal SS304 / SS316 Tie-Rod Requirements

Internal tie-rods transfer and distribute loads between opposite or adjacent tank panels. Because internal components can be exposed directly to the stored water, their material selection is an important part of the tank specification.

A project specification may allow SS304 or SS316 for internal components, depending on water chemistry, environmental exposure and project requirements.

For more demanding corrosion environments or where the project specifically requires it, SS316 internal tie-rods and internal hardware can be specified.

The procurement document should identify:

  • Material grade
  • Fastener grade
  • Washer configuration
  • Internal corrosion protection
  • Water-contact compatibility
  • Material certificates

The final tie-rod arrangement should be based on the approved structural design rather than using a universal number of rods for every tank size.

7. External HDG Steel Support System

External structural members are normally exposed to atmospheric conditions rather than stored water. For this reason, hot-dip galvanized steel is commonly specified for external support and bracing systems where corrosion protection is required.

The specification should distinguish between:

  • Internal water-contact components
  • External structural steel
  • Roof support members
  • Ladders and platforms
  • Other accessories

For external steelwork, the specification can identify HDG — hot-dip galvanized construction together with the applicable coating requirement or project standard.

For Singapore specifications, SS 245 references ISO 1460 and ISO 1461 among its normative references for metallic coatings, which provides a useful framework when galvanized steel components are specified.

8. Water Type and Service Conditions

The water being stored should be identified before the tank is selected.

Application Specification Considerations
Potable Water Water-contact materials, hygiene requirements and applicable approvals
Fire Protection Water Required capacity, fire-system interface and project fire-code requirements
Process Water Temperature and chemical compatibility
Irrigation Water Water quality and environmental exposure
Rainwater Collection system, filtration and overflow arrangement
Wastewater Chemical compatibility and application-specific design

A GRP tank specification should never assume that “water” represents identical service conditions in every project.

9. Required Capacity: Nominal vs Usable Volume

The RFQ should distinguish between nominal tank capacity and the usable storage volume required by the project.

The EPC contractor should provide:

  • Required storage volume
  • Normal operating water level
  • Maximum water level
  • Minimum operating level where relevant
  • Freeboard requirements
  • Any reserve volume

Tank capacity calculations should also consider the actual panel configuration and internal components.

For detailed capacity planning, refer to PIPECO's GRP water tank capacity guide.

10. Installation Envelope and Foundation

The EPC specification should define the available installation envelope before the tank configuration is finalized.

Important information includes:

  • Maximum tank length
  • Maximum tank width
  • Maximum tank height
  • Access restrictions
  • Building openings
  • Foundation dimensions
  • Foundation levelness
  • Support configuration
  • Maintenance access

A modular GRP tank can be assembled on site from individual panels, which can simplify access to buildings where a factory-assembled tank cannot be transported through existing openings.

11. Connections and Nozzle Requirements

The specification should include a connection schedule before the tank is released for production.

Connection Information Required
Inlet Location, size, flange standard and design flow
Outlet Location, size, flange standard and operating flow
Drain Location, size and drainage arrangement
Overflow Location, size and discharge route
Vent Location and ventilation requirements
Level Instrumentation Connection/interface requirements where applicable

This information should be coordinated with the mechanical piping drawings before final tank fabrication.

12. Gasket and Sealing Requirements

The joint between adjacent GRP panels is an important part of the water-retaining system.

The EPC specification should identify:

  • Gasket material
  • Sealant requirements
  • Water-contact suitability
  • Temperature range
  • Chemical compatibility where applicable
  • Installation method

For potable-water applications, the sealing system should be compatible with the applicable drinking-water requirements and project approvals.

13. Roof, Access and Inspection Requirements

The roof should be considered as part of the tank system rather than as an optional cover.

The specification may include:

  • Roof panel construction
  • Roof support system
  • Access manhole
  • Ventilation openings
  • Screening against insects
  • External ladder
  • Internal ladder where required
  • Inspection access

For tanks installed in areas with significant environmental exposure, the specification should also address UV exposure, rainfall, wind and local climatic conditions.

14. Environmental and Climatic Conditions

The tank specification should state the design environment instead of assuming standard indoor conditions.

Relevant conditions may include:

  • Ambient temperature
  • Stored water temperature
  • Solar radiation
  • UV exposure
  • Humidity
  • Coastal salt exposure
  • Wind conditions
  • Seismic requirements where applicable
  • Freeze conditions

For cold climates, the specification should consider insulation and freeze protection requirements separately.

See PIPECO's guide to GRP water tank freeze protection for additional engineering considerations.

15. FAT and Inspection Requirements

A project specification should define the inspection process before manufacturing begins.

A typical GRP tank FAT package may include:

  • Panel dimensional inspection
  • Panel thickness inspection
  • Visual surface inspection
  • Connection and flange inspection
  • Bolt-hole position verification
  • Gasket and sealing material verification
  • Hardware inspection
  • Material documentation review
  • Manufacturing record review
  • Final configuration verification
  • Packing inspection

The actual FAT procedure should follow the approved Inspection and Test Plan and project-specific requirements.

For more information, see PIPECO's GRP water tank FAT guide.

16. Required EPC Documentation

A complete RFQ should define the documentation required from the tank supplier.

Document Purpose
General Arrangement Drawing Overall dimensions and configuration
Panel Layout Panel arrangement and identification
Connection Schedule Inlet, outlet, drain, overflow and other interfaces
Material Data Panel, gasket and hardware information
Quality Plan / ITP Manufacturing inspection stages
Material Certificates Verification of specified materials
FAT Report Final inspection evidence
Installation Manual Site assembly instructions
Packing List Shipment identification
Compliance Documents Applicable project standards and approvals

17. RFQ Information Required from the EPC Contractor

Before requesting a final quotation, the EPC contractor should provide enough information for the supplier to develop a technically valid proposal.

  • Tank quantity
  • Required capacity
  • Water type
  • Water temperature
  • Installation location
  • Available installation space
  • Foundation information
  • Connection schedule
  • Required materials
  • Applicable standards
  • Inspection requirements
  • Documentation requirements
  • Delivery destination
  • Required delivery date
  • Site assembly responsibility

For customized tanks, the buyer should also provide any available GA drawings, piping drawings, structural drawings and project specifications.

18. GRP Water Tank Procurement Comparison Checklist

Comparison Item Supplier A Supplier B Supplier C
Tank Capacity
Tank Dimensions
Applicable Standard
Panel Manufacturing Process
Tensile Strength
Flexural Strength
Light Transmission
Internal Tie-Rod Material
External Support Material
Gasket Material
Potable Water Approval
FAT Included
Third-Party Inspection
Installation Support
Warranty
Delivery Time

This comparison format helps procurement teams separate the commercial quotation from the underlying technical compliance.

19. Common GRP Water Tank Specification Mistakes

19.1 Specifying Only Capacity

A statement such as “500 m³ GRP water tank” does not define the complete engineering requirement.

19.2 Treating All GRP Panels as Equivalent

Different panel technologies, resin systems, reinforcement structures and manufacturing processes can produce different mechanical and water-contact characteristics.

19.3 Using Standards Without Defining Project Scope

BS EN 13280:2001, SS 245:2014 and drinking-water approval requirements should be applied according to the actual project and jurisdiction.

19.4 Failing to Define Internal Hardware

The material of internal tie-rods and fasteners should be stated because these components may be exposed directly to stored water.

19.5 Ignoring External Corrosion Protection

External steel supports should have an appropriate corrosion-protection system, such as hot-dip galvanizing where specified.

19.6 Asking for Certification After Production

Approval and documentation requirements should be identified before manufacturing. This reduces the risk of receiving a technically acceptable product that cannot satisfy the project's documentation requirements.

20. FAQ About GRP Water Tank EPC Specifications

What information does a GRP water tank manufacturer need for an EPC quotation?

A basic EPC RFQ should normally include capacity, water type, installation location, available space, foundation conditions, connection requirements, environmental conditions, applicable standards, inspection requirements and delivery expectations.

Which standard is commonly specified for GRP sectional water tanks?

BS EN 13280:2001 is a key reference for above-ground cold-water GRP cisterns and sectional tanks. Singapore projects may additionally specify SS 245:2014. The applicable project specification and local regulatory requirements should always be checked.

Does a GRP water tank need WRAS Approval?

WRAS requirements depend on the application and jurisdiction. For UK drinking-water applications, the project may require an applicable WRAS product or material approval. The approval scope should be checked against the actual tank configuration and components.

What material should be used for GRP tank internal tie-rods?

SS304 or SS316 may be specified depending on the project. SS316 is commonly selected where higher corrosion resistance is required or where the project specification requires SS316 for water-contact components.

What material is normally used for external GRP tank supports?

Hot-dip galvanized steel is a common specification for external structural supports where corrosion protection is required. The final coating requirements should follow the project specification.

What mechanical properties should GRP tank panels have?

Mechanical requirements should be defined by the approved project specification and verified through appropriate test data. Where a project specifies target values such as tensile strength of at least 70 MPa and flexural strength of at least 100 MPa, those values should be included in the supplier compliance matrix and supported by test documentation.

Why should the EPC contractor define the tank connection schedule?

Connection locations and sizes must coordinate with the mechanical piping system. Defining them before production reduces the risk of conflicts between the tank, pipework and surrounding equipment.

Should GRP tank drawings be approved before production?

Yes. For EPC projects, the GA drawing, panel layout and connection schedule should normally be reviewed and approved before production so that the supplier manufactures the tank according to the agreed configuration.

GRP Water Tank EPC Specification

21. Conclusion: Build the GRP Tank Specification Around the Project

A professional GRP water tank EPC specification should define much more than tank capacity.

The most important procurement information includes:

  • Storage capacity and operating levels
  • Water type and temperature
  • Installation envelope
  • Foundation and structural interfaces
  • GRP/SMC panel construction
  • Mechanical performance requirements
  • SS304/SS316 internal components
  • HDG external support requirements
  • Connections and piping interfaces
  • Applicable standards
  • WRAS or other drinking-water approval requirements where applicable
  • FAT and inspection requirements
  • Technical documentation
  • Site assembly responsibilities
  • Warranty and spare parts

The objective is not to make every GRP tank specification identical. The objective is to make every requirement clear enough that the manufacturer, EPC contractor, consultant and procurement team are working from the same technical baseline.

PIPECO supplies GRP sectional water tank solutions and can support project-specific technical clarification, tank configuration, documentation and EPC procurement requirements.

Need a GRP Tank Specification for Your EPC Project?

Need custom GRP tank calculation or technical clarification for your EPC project? Contact the PIPECO engineering team at sales@pipeco.cn for a complete RFQ package, including tank configuration, technical specification and project documentation requirements.

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